Reliable Dust Separation for Cleaner, Safer Textile Production
Luwa’s Dust Separator is a space-saving, free-standing central final filtering unit designed for optimal dust separation across various air filtration systems. Leveraging the cyclone dust separator principle with downstream fine filtration, this advanced solution effectively captures and filters all types of dust and fibres from air filtering plants. Its compact build and high-performance capabilities make it an ideal choice for textile and industrial environments where air purity, space constraints, and efficiency are critical.
The thoroughly filtered air can be safely reintroduced into the workspace or sent to a pre-filter, contributing to a cleaner, healthier, and more sustainable production environment.
Key Features of the Luwa Dust Separator
- Cyclone-Based Separation: Dust is initially separated using the efficient cyclone principle, ensuring reliable performance across a variety of waste types.
- Advanced Fine Filtration: The system includes downstream fine filters that further purify the air, ensuring dust concentration in exhaust air is < 0.2 mg/m³.
- Automatic Filter Cartridge Cleaning: Dust-laden filter cartridges are cleaned using compressed air blasts at adjustable timed intervals, ensuring consistent performance and minimal manual intervention.
- Modular and Compact Design: With a height of less than 3 meters and a free-standing structure, the separator is ideal for compact installations.
- Adjustable Air Blast Settings: Users can fine-tune the duration and intervals of air blasts, optimizing both cleaning performance and compressed air consumption.
Advantages of Using the Dust Separator
- Automatic Filter Cleaning -The filter cartridges are cleaned automatically using compressed air blasts at pre-set intervals. This ensures continuous operation without the need for manual intervention, reducing downtime and maintenance efforts.
- High Filtering Efficiency -With a dust concentration level in the exhaust air of less than 0.2 mg/m³, the Dust Separator delivers outstanding air quality. It ensures compliance with environmental and workplace safety standards, making it ideal for health-sensitive production environments.
- Low Space Requirement - The Dust Separator is designed with a compact footprint and requires less than 3 meters of vertical space. This makes it perfect for facilities where installation space is limited, without compromising performance.
- Free-Standing Structure - Its modular, self-supporting design eliminates the need for complex mounting or support systems. This allows for quick and easy installation in new or existing plants and simplifies relocation if production layouts change.
- Low Compressed Air Consumption - The system is engineered to use compressed air efficiently, with consumption rates ranging from 1.6 to 6.0 Nm³/h. The duration and intervals of air blasts are adjustable, allowing users to balance performance with energy savings.
- Environmentally Friendly Operation - By thoroughly filtering the air, the system allows for safe recirculation back into the workspace or return to a pre-filter system. This not only saves energy but also contributes to creating a sustainable and clean production environment.
- Versatile Waste Handling - Capable of handling both dust and fibrous waste, the Dust Separator is suitable for diverse industries such as textiles, nonwovens, and other manufacturing sectors where airborne waste is a concern.
Working Principle of Dust Separators
The Luwa Dust Separator works on the principle of cyclonic separator, where dust-laden air is introduced into a chamber and made to spin rapidly. The centrifugal force pushes dust particles to the outer walls, where they are separated and collected, while clean air is directed forward into the air handling system.
Applications of Dust Separators
The Luwa Dust Separator is ideal for:
- Textile manufacturing units
- Air filtration plants in spinning, weaving, and processing sections
- Nonwoven production facilities
- Industrial units with fibrous or dusty airflows
- Retrofit installations in existing HVAC systems
Why Choose Luwa?
Luwa’s Dust Separator is trusted worldwide for its reliability, efficiency, and engineering excellence. With over 90 years of expertise in air engineering for textiles. Our dust separation systems are designed with a commitment to energy efficiency, performance, and sustainability. Enhance your air quality, boost your productivity, and reduce environmental impact — all with Luwa’s Dust Separator.
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